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Tensile Fabric Structure Design Checklist
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This is the ‘in house’ checklist used to spot problems in
drawings sent to us for comment, usually during the clients initial
learning period with MPanel. Of course the responsibility for the design
stays with the client, but these notes highlight the most common trouble
spots. |
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If the model is relaxed for another 100 iterations, does
it move at all? Usually if the last relaxation had an
error less than 1E-4 you are OK (The last relaxation
error is stored in the mesh extended data, shown by the
Info tool).
But models with links, used as embedded cables, guys or
spars, can creep towards a relaxed position, especially
if the link stiffness is set to a high value. So
relaxing the model again is the best test. In the
drawing you can see mesh movement |
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Sufficient detail in the model? |
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The mesh model is a flat polyface representation of a
curved surface. Are there enough faces to keep the
modeling error low?
A 12-point polygon approximation to a semicircle has
0.5% length discrepancy. How much error can you accept…
perhaps rather less than the expected fabric pre strain,
i.e. the compensation value. You can see the error in
the drawing. |
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The algorithms that MPanel uses become less accurate
when the mesh polyfaces deviate from rectangular. You
have to accept some deviation, but avoid meshes that are
triangular or have mesh corners that are not at the
boundary corners.
The drawing shows poor and good mesh techniques. |
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Although the top ring is drawn as a series of fixed
points, in practice they are not fixed horizontally,
i.e. the top of the pole can move. This is often
ignored, but should be looked for in strongly asymmetric
designs.
A method of finding the force balance position for the
top ring pole is shown in the “Using Links” document.
The drawing shows the pole balance position. |
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Warp/Weft ratio reasonable? |
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Stress distribution reasonable? |
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Under normal relaxation, the stress is proportional to
the line spacing in the mesh. So the top of the mesh in
a cone tent, with a small top ring, has a high
longitudinal stress. The drawing shows the line spacing
variation in a cone tent mesh.
This is of particular concern to tent designers, who
want to use the smallest top ring possible. They can use
the constant stress option, which will vary the assumed
stress inversely with the line spacing, or reinforce the
fabric around the top ring, or use embedded cables to
establish the tent shape with a lightly stressed fabric
skin. |
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Are the panels reasonable shapes? |
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Have the seams caught corner detail? |
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When making geodesic or cross section seams, you must
run a seam to any significant geometry, such as mesh
corners.
Here the drawing shows seam lines missing a significant
bottom corner. |
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When two adjacent panels are merged, they have to be
squashed flat by introducing shear strain. This is
reported as the change in the diagonal length of an
imaginary square in the fabric.
The shear errors are cumulative. The amount of shearing
a fabric can take is not a documented figure, but you
can keep it less than the expected pre strain, i.e. the
compensation value. |
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Is the compensation going to create
the correct fabric stress? |
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This is probably the biggest problem. The aim of
compensation is to shrink the panels in such a way that
the stress assumed during the form finding is put into
the structure.
In a straight forward case, with a weft/warp ratio of 2,
the panel warp running in the same direction as the mesh
warp, and the material having the same stretch values in
weft and warp you simply use a compensation of twice as
much in weft as in warp. |
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Loads |
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Fabric stresses in the working
range for the fabric? |
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Fabric pre-stress greater than the wind load
and snow load by a margin? |
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